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The Hot Liquor Tank (HLT) is a converted Sankey keg. I thought about
buying Polarware etc, but the price, eeks forget it! So I called around a
few scrap metal merchants asking if they had any stainless scrap. I
thought I might be able to buy some stainless and get it welded into a pot
cheaper than buying one.
I called Joyce Metals in Columbus Ohio (I live in Columbus), they told me
"Oh yeah, we have a stack of stainless scrap, come on down and rummage
through it". So I did. Well, a stack was a bit of an
understatement, they had two mountains, 45 feet high of stainless scrap. I
was freaked! They had cornys, sankeys, barrels, carts, pipes, flanges the
lot! So for $0.50/lb, I bought a sankey for the HLT, total cost around
$15. Sure beats Polarware.
Next, I had to figure what I wanted done to the sankey. I figured I
needed :
- top cut off
- 1" straight threaded fitting attached for the electric heater
element
- 1/2" NPT fitting for inserting my DS1820 thermometer probe
- 1/2" NPT fitting with pickup for draining the hot liquor out
Once I had it designed, I ran the keg out to Stainless Design, on Walnut
Street in New Albany, Ohio. They charged me $240 to do the custom work for
the Mash Tun, more than I expected, but, when I look at the quality of the work,
its worth it. All welds are food grade and were done under an inert gas
blanket, so there are no pockets or pits for nasties to build up.
Click on the thumb nails to launch to a large version of the picture.
| Picture |
Description |
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The HLT showing the coupling welded to the keg, the nipple
and the stainless ball valve, these are on the left. To the right is
shown the 1" coupling with the 240V, 5500W water heater element
screwed in place. |
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Another shot of the HLT showing the outlet and stainless
ball valve in a bit better detail. |
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Inside of the Hot Liquor Tank, showing the 240V hot water
heater element and the liquor pickup tube. On the left at the bottom
you can just see where the 1/2" NPT half coupling has been welded to
allow insertion of the temperature probe. |
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The 1/2" NPT Half Coupling for insertion of the HLT
Temperature probe. |
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Showing the DS1820 Probe inserted into the HLT via a copper
1/2" Fitting and a #2 drilled stopper. The probe is inserted
into a 1/4" stainless tube with one end welded closed. The wire
used for transmitting data from the probe is standard four strand
telephone wire, this is suitable for data transmission via the DS1820 upto
40 feet! |
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Same as above, just a different angle! |
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